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Medical Facility Engineering Solutions

Infeciton Controlled OT | OR Solutions – We provide complete solutions for all types of surgery rooms, clean rooms and critical care rooms of a hospital. Solutions including hygienic air-conditioning and ventilation systems, fixed OR equipment that are complying to all European and US standards. We can guarantee 99.5% inactivation efficiency of all viruses and bacteria in our surgical rooms, which are developed, operated and maintained by us.

Hospital Communication Systems – Our nurse call systems are certified in accordance with the European Code VDE0834. Consequently, the responsible operators can be sure that the highest level of quality and security are being received in line with the latest directives and standards, and all requirements are met for the safe and advanced operation in clinics and hospitals.

Medical Gas Pipeline Systems – With more than two decades of experience in working with cryogenic gases, we have gained our capability in working with Medical Gas Pipeline systems (MGPS) to its full extent. Thanks to our CAD center with our cutting-edge pipe sizing software, which helps in designing meticulously all the complicated piping networks of a hospital with much ease. Our well qualified, trained and certified execution team ensures all our installations meet and exceeds the expectations of our valued clients.

Hospital Instruments and Furniture – With our strong international associations and tie ups, we can cater a large number of instruments and furniture for various needs of a hospital. We always make sure that our client’s expectations are met with respect to the clinical performances, safety and patient's comfort and the budget. We also provide a range of high-grade furniture and storage solutions which include patient transport, examination tables, treatment chairs, medical trolleys, operation and surgery instruments etc.

Biomedical Equipment – We supply a range of medical equipment that are required for diagnostics, treatment and sterilization. We supply biomedical equipment from very reputable manufacturers from Europe and US with highest level of reliability, quality and standard. We continue our support even after we sell an equipment by providing service support as per the customer requirements.

Services and Maintenance Program – When we supply and made service to you, we become your partner and we start our relationship with the customers. We provide 24/7 comprehensive maintenance of medical equipment to our contracted customers. Annual maintenance contracts for equipment service includes repair, maintenance, servicing by our well qualified and trained strong service team. We also undertake hospital facility management for large hospitals to small clinics. Services includes bio-medical, electrical, air-conditioning, electromechanical and civil jobs on a day-to-day basis. Well experienced team will be stationed at the hospital for regular checks, repairs and maintenance of the entire hospital on a long-term contract basis.

Clean Room Solutions

Our ''All-In-One'' 3 stage cooling, dehumidification, re-heating, recovery, automation and filtration unit is a compact but an efficient system built to last. It is 100% plug and play standalone ''one piece'' unit, which needs only ducts and power supply for its start up. In support of the health care process, HVAC systems are called upon to perform several vital functions that affect environmental conditions, infection and hazard control, and building life safety. MAX.E3-DH series units are designed and manufactured in accordance with all the major international standards.

EN 1886 - Ventilation for buildings - Air handling units - Mechanical Performance: The standard is a part of a series of standards for air handling units, used for ventilation and air conditioning of buildings for human occupancy. It considers the mechanical performance of an air handling unit and will be supported by a standard for sections and components. This standard specifies test methods, test requirements and classifications for air handling units, which are supplying and/or extracting air, via ductwork, for ventilating/conditioning a part or the whole of the building.

    (VDI 6022-1 : 2011-07) Hygiene requirements for ventilation and air-conditioning systems and units:

  • All materials must comply with health requirements and prevent microbiological growth.
  • Sandwich panel construction.
  • Low condensation tendency.
  • Smooth internal surfaces.
  • Grooves easily cleanable.
  • Bottom panel surface powder coated or made in stainless steel.
  • All units and components are easily accessible and equipped with lighting where necessary and sight glasses.
  • Continuous and complete condensate drainage.
  • Use of fans with access for cleaning.
  • Sealing materials must be closed-cell type and not absorb moisture, give out odours or form a nutritive medium for microorganisms.
  • Hygienically appropriate manufacture, transportation and intermediate storage at the place of installation.

    (HTM 03-01) Specialized ventilation for healthcare premises.

    This document treats not only the ventilating and air-conditioning unit, but also the distribution system. MAX.e3-DH is constructed in accordance with the general technical requirements of this memorandum. They concern:

  • AHU drainage system.
  • AHU's layout.
  • Provision of dampers.
  • Control system (automation and accessibility).
  • Sequence of each components that should be considered as for it.

ASHRAE - HVAC design manual for hospitals and clinics, which provides in-depth design recommendations based on best practices, and presents proven, cost-effective, and reliable solutions that result in low maintenance cost and high reliability.

    MAX.e3-DH is an equipment specially developed for hospitals, where the temperature and the relative humidity have to be in narrow limits (±1oC / ±2%) maintained. It is designed to:

  • Maintain the indoor air temperature and humidity.
  • Facilitate air-handling requirements to protect susceptible staff and patients from airborne health-care-associated pathogens (Infection control).
  • Minimize the risk for transmission of airborne Pathogens from infected patients.
  • Remove contaminated air.
  • Control odors.

Laminar Airflow Systems

Operations Rooms (OR) being the most critical area in a hospital complex, it is necessary to control OT air in respect of temperature, humidity and particulate matter content of air, micro-organisms, i.e. bacteria, viruses, fungi etc.

Laminar air flow system (LAF) is non-turbulent air distribution system which is in bell-shaped lanes vertically on the operating table. At the entrance of the plenum is provided with a HEPA filter of 0.3 microns with 99.99% efficiency. The plenum also functions as a light source above the operating area; it has energy efficient LED lights fitted to it and provides shadow less lighting.

It is necessary to maintain the air velocity in the operating area at the required level and is ensured by LAF. Clean, treated and filtered air coming from LAF over the operative area carries bacterial away from the patient and the inmates. As per NABH (National Accreditation Board for Hospitals and Healthcare) the air velocity should be between 2.5 – 3.5 CM (meter per minute). We ensure the same in our designs.

Highly clean air of LAF falls in CLASS 100/ISO 5 category. When this air moves further in OT after leaving LAF area it mixes with lesser clean air of the room along with heat, moisture and bacterial load from the operative area; gradually loses its clean state and while it reaches the last point in OR from where it is sucked back to the AHU. Air in peripheral area of LAF normally falls in CLASS 10,000/ISO 100,000 categories, depending on the OT size. LAF can be made in various sizes as per the requirement. AHU can be mounted in different ways; AHU can be kept outside OT, normally floor mounted or can be Ceiling Suspended above the OR with maintenance accessibility provisions. Return air is taken from almost floor level in OT, sent to the AHU through the VU treatment module, and returned through plenum with fresh air as per the requirements through LAF. Filtered, treated and cooled fresh air is added within AHU. This addition of fresh air also maintains positive pressure in the OR. Since the OR has a positive pressure, the outside room air entering the OR is restricted while the doors are opened. We also provide necessary cascade pressure relief dampers on the wall to relieve excess pressure in hermetically sealed areas.

OT Control Panel

OT Interior

Ceiling

Galvanized Steel / Aluminum / SS304 Jointless PU Coating 1.5mm Galvanized Steel / 2.0mm Aluminum Sheets with frames and suspended sections fixed to the concrete. Joints are filled with metallic filler material. Complete surface is sprayed with anti-bacterial Poly Urethane paint. On completion ceiling will be seamless finish and looks one piece.

Galvanized Steel / Aluminum / SS304 Powder Coated Tiles 600x600mm Powder Coated Tiles made of 0.6mm Galvanized Steel / Aluminum or SS304 sheet are fitted in aluminum frame. Joints are filled with anti-bacterial silicon compound. On completion ceiling will be in tiled form with lighter visible grooves.

Walls

GALVANIZED STEEL/ALUMINUM/SS304 JOINTLESS WITH PU COAT 1.5 mm Galvanized steel / 2 mm aluminum /1.2 mm SS304 sheets with reinforcements are welded to frames and sections which are fixed to the concrete wall or erected with sub frame. Joints are filled with metallic filler material. Complete surface is sprayed with anti-bacterial Poly Urethane paint. On completion ceiling, will be seamless finish and looks one piece.

Fixed double glass glazed windows with motorized curtains can be fitted within the structure. Same level of wall cladding or smaller and window can be provided for natural light.

GALVANIZED STEEL/ALUMINUM/SS304 PRE-COATED PANELS 1.5 mm Galvanized steel / 2 mm aluminum /1.2 mm SS304 preformed panels are fitted on a frame. Each panel fits in to the slots of the adjacent panel and the wall is finished uniformly. Between vertical grooves of the panels anti-bacterial silicon rubber sleeve are placed. Panels have interlocking arrangement. On completion walls looks made of metal with fine vertical grooves.

VINYL PANEL CLADDING 1mm vinyl sheets are fitted on zero level walls. Vertical joints are sealed with thermal welding. Pleasant colors are available.

GLASS PANELS Frameless 10mm hardened glass with reinforcement is fitted on each side of wall to obtain a seamless finish. Small gaps between the glass is filled with same colored anti-bacterial silicon filler.

Flooring

Vinyl - Anti-static and Conductive / Dissipative Copper strips are placed on the floor as per the requirement for conductivity and are interconnected and grounded. 1/2/3 mm vinyl sheet in roll or tiles fitted on the floor with self-leveling compound. Choice of Colors and designs are available as per the taste and to suite the interior of the OR / ICU complex.

Hermetically Sealed Door

HPCL / Aluminum / SS304 Powder Coated Automatic Sliding Doors 50mm HPCL (High Pressure Compact Laminate) / SS304 with PUF infilled one-piece shutter sliding on wheels and channel with drop and push action i.e. shutter is dropped down and pushed near wall to make it hermetically sealed when closed. Manual or automatic options are available. Automation with speed control, half/full open, hand sensor or foot push option are available on request.

SS304, Hinged 1.0mm SS304 sheet with PUF insulated 45mm thick shutter within 1.2 mm frame. Double glass window in shutters of size 300x300mm or 600x300mm provided. Door closer, drop seals, tower bolt, dead lock, handles are provided as standard accessories. Additionally, impact protection plates at trolley height can be provided. Door is completely sealed on all sides with no air leakages.

Peripheral Lights

600x600 mm Protocol IP54 / 60 recess mounted fittings with LED (dimmable optional). Philips or equivalent can be provided as required.

Surgeon's Control Panel

SS304 touch screen control panel incorporating membrane type panel with day time, elapsed time, medical gas alarms, hands-free telephone, music etc. Air handling system controls, temperature and humidity indicators, peripheral lighting controls etc. are provided on the panel which is fitted on an SS base plate. Data transfer facility can also be provided.

X-Ray View Panel

Single, double and triple film box with LED backlights and intensity control. Thickness is about 40mm which can easily be fitted on wall or concealed to wall level.

Hatch Box

Totally isolated passage for transferring dirty/clean equipment, linen and surgical tools etc. It has glass doors, double locking and interlocking facility.

Accessories

Automatic Gas Manifold

Provides centralized distribution of medical gases, reduces the number of cylinders in ward areas, has built-in safety features to monitor gas distribution within the hospital and gas specific connectors to ensure correct supply.

The Connect Medical Systems Automatic Manifold Control System offers a complete solution to centralized supply of compressed air and medical gas from high pressure cylinders for distribution to hospitals and laboratories.

The unit is supplied as a complete factory tested package and offers a high quality and reliable system.

The manifold system is extendable and flexible and can be easily tailored to meet specific customer requirements or to suit individual applications and plant room layouts.

Systems available as standard in all voltage and frequency options to suit international electrical standards which ensures trouble free installation and reliable operation.

Full warranty offered on all equipment, which commences from commissioning date of the system with extended warranties available on request.

Medical Air Plant

Provides clean dry medical quality air at 4, 7 and 10 bar; conforms to requirements of HTM 02-01; Include duplex bacterial filters, desiccant dryers and controls; high quality compressors for long trouble free operation; available duplex/ triplex/ quadruplex plants.

The Connect Medical Systems Medical Compressed Air Plant provides a complete solution to centralised supply of medical air to hospitals.

The plant is supplied as a package pre-wired, piped and tested in the factory prior to shipping.

Models are available with multiple compressor and pressure vessel combinations, with overall layout configuration modified to suit irregular size and shaped plant rooms.

Manufactured in the UK. Many component parts made by CMS from high quality materials, with other key components from reputable, globally positioned suppliers.

A wide range of power supply options are available to suit international conditions.

Full warranty and technical backup for one year from commissioning with extended warranties and extended technical support packages available on request.

Medical Vacuum Plant

Provides medical suction in wards and theatres; includes medical vacuum filters to avoid risk of contamination and high-quality compressors for long trouble free operation; conforms to HTM 02-01 requirement; available duplex/triplex/quadruplex plants.

The Connect Medical Systems Medical Vacuum Plant provides a total solution to the centralized supply of Medical Vacuum to the hospital or medical laboratory.

The unit is supplied as a complete package or modular plant, fully factory tested prior to shipping.

The plant is available in a standard layout or can be tailored to meet site or customer specified requirements.

The system offers high quality, oil lubricated, air cooled rotary sliding vacuum pumps as standard, with options available for oil free and water cooled models.

Each vacuum pump is controlled by a separate motor starter panel, whilst overall plant control is maintained by the PCU panel.

Full warranty and technical backup for one year from commissioning, with extended warranties and extended technical support packages available on request.

Anesthetic Gas Scavenging System

For the safe and effective removal of waste anaesthetic gas, conforming to HTM 02-01 requirements. Available simplex | duplex systems.

The Connect Medical Systems anaesthetic gas scavenging system offers a complete solution to centralized AGSS supply to hospitals and laboratories.

The unit is fully automatic in operation and supplied as a complete factory tested package which can easily be tailored to meet specific customer requirements.

The system offers high quality reliable air cooled, oil free side channel exhausters as standard.

Vacuum control valve fitted to automatically regulate vacuum within the pipeline.

Systems available as standard in all voltage and frequency options to suit international electrical standards which ensures trouble free installation and reliable operation.

Full warranty on all equipment, which commences from commissioning date of the system with extended warranties available on request.

Area Valve Service Unit

Provides local isolation at the entrance to ward areas and theatre suites. Provided with locking mechanism for operation by authorised persons only. Includes ‘break glass panel’ facility for emergency access, as well as gas specific NIST connectors included in the up and down stream.

The Connect Medical Systems Area Valve Service Unit (AVSU) is suitable for new build or extension applications which require a system of secure but accessible medical gas isolation valves.

The unit is designed to be either surface mounted to eliminate builders works or flush mounted into recessed or studded walls. The unit is connected directly to the medical gas main pipe-works using copper tail pieces supplied as part of the whole assembly.

Each valve is supplied with a blank spade which can be fitted in place of a through spade to form a physical barrier for engineering work to be carried out up or down stream of the valve.

Each valve incorporates 100% shut-off valves within the gas specific NIST connector. All seals can be easily removed to aid installation and future maintenance. Full steel construction front cover and back plate improve fire rating.

Terminal Outlet

Form the user interface with the system; conform to the requirements of BS EN 9170-1:2008 and BS EN 7396-1:2007; colour coded body to provide instant gas recognition.

The Connect Medical Systems Medical Gas and Vacuum Terminal Units are suitable for installation into piped medical gas installations within a hospital or laboratory environment.

For refurbishment applications, a range of conversion kits are available to convert many other manufacturer’s existing first fix equipment to CMS, which effectively eliminates builders works in the area of the project.

Special emphasis and consideration at the design stage has resulted in a terminal unit which is quick and easy to install and maintain thus reducing installation time and ownership cost.

The terminal unit is manufactured under strict quality controls in which every terminal unit is subject to full pressure and functionality tests prior to dispatch with a batch number applied for traceability.

Surface/Flush, Pendant and Bed Head Units are all standard options.

Alarm Panel

Local alarms for up to 6 gases. Local pressure and vacuum switches also supplied. Plant alarms for up to 15 gases in groups of 5 gases, according to the medcon protocol for master alarm panels, and all plant fitted with transmitters built in for easy connection using 2 wire system.

Bedhead Trunking

Meets EN ISO 11197:2009. Clean design with epoxy powder finish. Ventilated to avoid build-up of gas within the unit. Fully customisable layout of gas outlets and electrical services. Integrated lighting includes room and reading lights. Available in any colour to match or contrast with room colours.

Liquid Oxygen System

One System - Many Functions

VISOCALL IP brings together care, information, service, organization and billing in hospitals using a common functional platform. IP-based network technology forms the economical, secure and extensible structure for all functions and services in the care sector.

The primary aim of nurse call systems in hospitals is to support people in emergency situations and offering quick assistance. Reliability and fault-free functioning therefore have the highest priority.

  • One System - Many Functions
  • Maximum Fail Safety
  • Single System Advantage
  • Economical to Install | Operate
  • Eased Staff Workload
  • First Class Service | Entertainment

Maximum Fail Safety

VISOCALL IP is made up of decentralized blocks that communicate independently with each other. There is no centralized control unit, thereby eliminating the possibility of total system failure. VISOCALL IP is certified in accordance with VDE 0834 – proof of its high level of reliability and permanent system availability. The redundancy concept also provides an extra level of security.

The Most Important Thing: Safety of the Patients - The primary target of nurse call systems in hospitals is to support people in emergency situations, offering quick assistance. Reliability and fault-free functioning therefore have the highest priority.

A Fail-Safe System - VISOCALL IP is not dependent on the system’s backbone. The intelligent system elements perform their task even without a network or a server.

Automatic Fault Detection - VISOCALL IP monitors itself. System faults are automatically detected and are forwarded immediately to the responsible member of the technical staff. Detailed fault descriptions are made available immediately to mobile devices via pagers, dect, smartphones or tablets.

Without Interference in its own Communications Network - VISOCALL IP uses its own network within wards. Faults in external devices (e.g. diagnostic devices or EDP systems) do not cause the system to be compromised.

Anti-Microbial Coated Surfaces - The anti-microbial surface of the operating devices reduces the risk of pathogens spreading.

Single System Advantage

Integrating several systems offers entirely new opportunities. A multitude of different systems and technologies, where the individual branches often even have proprietary interfaces, is accompanied by a multitude of possible sources of errors. Boiling it all down to a common platform increases security and minimizes costs.

  • Nurse Call - Communication between patients and nurses or among staff members ensures rapid and reliable help in all situations.
  • VOIP Telephony - Keeping in touch with the world from your patient bed.
  • Radio - Music and information on many channels.
  • TV and Multimedia - Entertainment and services at the highest level.
  • Internet and Intranet - Access to the latest information and entertainment.
  • Room Control - Lighting, blinds and TV can be conveniently controlled from your bed.
  • Billing - Cost-effective software solution for billing fee-based services.
  • Care Data Logging - New options for logging care data directly at the hospital bed.
  • Standardized Interfaces - For exchanging data and for communication connections between different systems – e.g. mobile devices and databases.
  • Patient Servicecs - With the integrated multimedia terminal patients can, for example, look up information about their disease and therapy options or they can pre-order their meals.
  • Mobile Support for Staff - Forwarding of alarms, calls, fault messages etc. to mobile devices like smart phones, tablets, DECT and WLAN telephones.

Economical to Install | Operate

Modular software functions make it possible to assemble the system for every operator individually and in a cost-optimized manner, as well as allowing the extension of system functions without needing to interrupt operation. Plug & play system devices and the use of ''IntelliFIX'' self-disconnecting plugs reduce servicing and operating costs.

Used of Highly-Advanced Network Technology - VISOCALL IP uses economical standard network technology. Existing network structures can be used.

Modular System: Incremental Structure Possible - Additional functions like the billing system, the solution for protecting patients with dementia, care data logging or patient entertainment can be activated at any time at a later stage. Ongoing operation is not affected in any way.

Simple to Renovate and Revitalize - Existing cable ducts can be reused, as a single network cable does not take up much space. Older Schrack Seconet systems can also be functionally integrated into the VISOCALL IP platform, thereby vindicating previous investments.

VISOCALL IP Lowers Operating Costs - With the simple structure used, expenses for servicing and maintenance can be minimized.

IntelliFIX: Self-Disconnecting Plug - The plug yields in the event of tensile loads from any direction. Cables do not tear, sockets are protected, and the most common causes of repair can be avoided. IntelliFIX is also exceptionally cost-optimized and is included on every system device as standard.

Plug and Play: Socket Connections and Modules - When installing or replacing modules there is nothing that can go wrong, what formerly had to be tediously screwed in is now available as a plug-in module. The result is plug and play without time-consuming programming or configuration.

Central Upload of Firmware and Software Updates - New functions, software and updates for all devices can be uploaded from a central unit.

Remote Diagnosis and Access - he servicing company that is responsible for maintenance can check the overall state of the system from any location and deploy technicians in a targeted fashion.

Eased Staff Workload

Precise information is available quickly and on the move. The devices are intuitive to operate and help to set priorities. The speech function frees staff members from making unnecessary journeys. This saves time and resources.

  • Make it Easy for the Staff - VISOCALL IP eases the load for your staff members in many ways – e.g. with a clear overview of all events on the display, by using fail-safe devices, self-disconnecting plugs, and also providing full information on the move.
  • Important Information has Priority - Heart alarms, emergency calls, services calls: Thanks to call prioritization, staff members can act quickly and with focus.
  • Clearly-Structured Staff Terminal - The informative display makes every day work easier: a touch screen, full text information and unambiguous icons ensure intuitive operation.
  • Service Call: More Time for Care Duties - Patients can call up simple services by the touch of a button and thereby decrease the burden on the qualified staff.
  • Event Logging: Everything is Documented - Every event is recorded on the server. The data is password-protected and available to the operator for a wide range of analysis options.
  • Informed Patients Make a Doctor's Life Easier - Using multimedia solutions, patients can inform themselves about their illness, about the diagnosis and possibilities for treatment at any time. This makes life for doctors easier and gives patients the feeling of being informed in greater detail.
  • Up-To-Date even when on the Move - In addition to interfaces to pagers, DECT and WLAN telephones, VISOCALL IP also supports modern communication to mobile devices like smart phones and tablets.

First Class Services | Entertainment

A hotel-like feeling, offering state of the art convenience and comprehensive range of services, increases the attractiveness of every healthcare establishment.

  • Top Class Patient Entertainment - Changes in the healthcare system cannot be overlooked: Hospitals are becoming centers for healthcare and are in direct competition with one another. Top class patient entertainment can prove to be a decisive advantage: It increases patients state of well-being, takes their mind off things and informs them - while on the other hand also giving care staff time that can be used for efficient patient care.
  • Comprehensive Use of Modern Media - Our terminals are oriented in their ability to perform towards the developments in home entertainment and therefore use all the options available from modern communication technology. Analogue and digital television and radio reception, AV and USB interfaces, an RJ45 telephone connection, integrate stereo low speakers and a headphone socket are all part of even the smallest model; external devices, such as DVD players, iPods and games consoles can be connected simply. Furthermore, additional models are available for IP-TV, Internet access, games and Video on demand (VoD). A hybrid terminal for analogue and digital reception as well as IP-TV completes the range.
  • Ideal Screen Size - The various models have been optimized for the most frequent viewing distances. In order to give patients a relaxing experience when watching television, the terminals can be installed on flexible wall-mounted arms or on bedside cabinets.
  • The Latets Technology and Simplest Operation - Patient bed technology must also be simple and intuitive to operate even in extreme situations, must function flawlessly and also be easy to look after. Schrack Seconet's new multimedia terminals are designed to withstand wear and tear in hospital for a long time. There are a wide range of options, they are simple to operate and their design is impressive.

The All-In-One Concept

In comparison to the standard air-conditioning and ventilation systems, our concept solution has many advantages, like cost effectiveness in various means:

Energy Consumption/Costs - 3 to 3.5 times (300-350%) lesser energy consumption (kWh), compared to “Standard” solution – AHU + Chiller + Pump.

Initial Investment Costs - by removing the need for chiller, extraction fan, pumps and connections between chiller and AHU like pipes, fittings, insulation, etc.

Reduces Labour (installation) Costs, needed for the above-mentioned connections.

Installed Electric Power/Supply Costs - significantly reduces the installed electric power demands; sizes and quantity of cables needed for the HVAC system, etc.

REDUCED TIME FOR:
Designers - to design and implement the solution into the HVAC system. It requires minimum work.
Installers - to place and install the unit, they only need to connect it to the duct system and provide it with power supply.
Service Technicians - to start up the unit.

Service and Maintenance - as an “All in One” concept, they are reduced to the minimum. The only thing required is to check and replace the air-filters as recommended. The system has “Internet Monitoring”, which completely eliminate the need of service and maintenance staff.

Building Management System - significantly reduces the costs for a BMS system. The built-in pCO WEB circuit board, allows a permanent internet connection to the equipment from any location in the world and helps you/us to make adequate reaction to situations requiring fast and accurate solutions to the problem. It can interface with more of the widely used communication standards, either directly or via gateways.

Ambient Vaporizer : Manufacturing

We introduce AUGMA ambient vaporizers for cryogenic liquid-to-gas conversions. Ambient vaporizer is a mandatory component in whether for a cylinder filling plant or an end-user application. As per the application, variety of vaporizer options are offered by AUGMA and guidance if required are also provided by carefully evaluating the applications. Selections are available in consideration with the flow rate, pressure, ambient climate, usage (hours per day), space availability and material compatibility for the type of liquid in service.


Ambient Air

Our specially designed and extruded aluminum profile fins allow maximum ambient heat is conducted into the cryogenic liquid stream to provide maximum vaporization. This vaporization system is the most economical solution for production and operation. Vaporizers are carefully sized for the application by increasing the unit in length and width as appropriate.

Various ambient vaporizers models allow the selection of the process tubing to comply with the maximum working pressure and liquid types for which the vaporizer is used. Tube materials includes aluminum for low pressure applications up to 40 bars and stainless steel up to 400 bars.


Forced Draft Ambient Air

Ambient vaporizers is the same as in the Ambient Air type but circulated by electric fans to increase the efficiency of the vaporization almost to the double capacity. Usually this type is used to reduce the size of the vaporizer. Electric fans ranging from 1 to 10 Kw is used with control panel and power is required for operation. This type of vaporizers can be mounted horizontally and can still get good efficiency. Advantage of this type is that it can be installed in low ceiling areas or area with less footprint.


We can help you to size your vaporizer correctly

When procuring a vaporizer, you should consider the location, where it is going to be installed, pressure, flow rate, humidity, ambient, air circulation, duty cycle etc. Typical conditions for regular models while designing, AUGMA considers 8 hours of continuous duty cycle and 21ºC ambient temperature. However, we are capable of designing and producing vaporizers to your requirements if requested.

Ambient Vaporizer : High Pressure

Technical Specifications

Service Details

Manufacturer AUGMA
Equipment Name Atmospheric Vaporizer
Type Vertical | Horizontal
Fluid LIN | LOX | LAR
Operating Inlet Temp. -196°C | +65°C
Operating Outlet Temp. 20 °C Below Ambient
Relative Humidity 90%
Operating Inlet Pressure 200 | 300 Bar
Design Pressure 200 | 300 Bar
Pneumatic Test Pressure (Bar) 1.1 times of Operating Pressure
Hydro Test (Bar) 1.5 times of Operating Pressure

Vaporizer Details

Manufacturing Code ASME SEC VIII DIV 1
Pressure Drop 5 Bar
Tube ID 15.6 mm
Number of Fins Per Tube 8
Extrusion Diameter 6''
Extrusion Spacing 312 mm
Materials of Construction Aluminium 6063-T5
Model Number DC-400 DC-500 DC-600
Capacity 400 Nm3 | Hr 500 Nm3 | Hr 600 Nm3 | Hr
Effective Surface Area | Unit Approx. 114.28 m2 142.8 m2 172 m2
End of Connection - Inlet 1/2" Union 1/2" Union 1/2" Union
End of Connection - Outlet 1/2" Union 1/2" Union 1/2" Union

LIN | LOX | LAR

CAPACITY 300 Nm3 | Hr 400 Nm3 | Hr 600 Nm3 | Hr 750 Nm3 | Hr
Type Vertical | Horizontal
Operating Temp -196°C | +50°C
Operating Outlet Temp 20°C Below Ambient
Relative Humidity 90%
Design Pressure 200 | 300 Bar
MAWP 200 | 300 Bar
Hydro Test Pressure 300 | 450 Bar
Manufacturing Code ASME SEC VIII DIV 1, PED with CE
Pressure Drop 2 Bar
Tube ID 12.5 | 15 | 21 mm
Inlet | Outlet Connection 1/2" NPT (F) 1/2" NPT (F) 1/2" NPT (F) 1" NPT (F)

    Notes:

  • All material of construction will be aluminium with SS 304 Pipes.
  • We design and manufacture vaporizers at any capacity as per customer requirements.

Ambient Vaporizer : Low Pressure

Technical Specifications

Service Details

Manufacturer AUGMA
Equipment Name Atmospheric Vaporizer
Type Vertical | Horizontal
Fluid LIN | LOX | LAR
Operating Inlet Temp. -196°C | +65°C
Operating Outlet Temp. 20 °C Below Ambient
Relative Humidity 90%
Operating Inlet Pressure 100 Bar
Design Pressure 100 Bar
Pneumatic Test Pressure (Bar) 1.1 times of Operating Pressure
Hydro Test (Bar) 1.5 times of Operating Pressure

Vaporizer Details

Manufacturing Code ASME SEC VIII DIV 1
Pressure Drop 0.9 Bar
Tube ID 21.5 mm
Number of Fins Per Tube 8
Extrusion Diameter 6''
Extrusion Spacing 312 mm
Materials of Construction Aluminium 6063-T5
Model Number DC-500 DC-1000 DC-1500 DC-2000 DC-2500
Capacity 500 Nm3 | Hr 1000 Nm3 | Hr 1500 Nm3 | Hr 2000 Nm3 | Hr 2500 Nm3 | Hr
Effective Surface Area | Unit Approx. 137 m2 274 m2 412 m2 548 m2 685 m2
End of Connection - Inlet 3/4" Union 1 1/2" Union 1 1/2" Union 1 1/2" Union 1 1/2" Union
End of Connection - Outlet 3/4" Union 2 1/2" Union 3" Union 3" Union 3" Union

LIN | LOX | LAR

CAPACITY 100 Nm3 | Hr 500 Nm3 | Hr 2500 Nm3 | Hr 5000 Nm3 | Hr
Type Vertical | Horizontal
Operating Temp -196°C | +50°C
Operating Outlet Temp 20°C Below Ambient
Relative Humidity 90%
Design Pressure 100 Bar
MAWP 100 Bar
Hydro Test Pressure 150 Bar
Manufacturing Code ASME SEC VIII DIV 1, PED with CE
Pressure Drop 1 Bar
Tube ID 12.5 | 15 | 21 mm
Inlet | Outlet Connection 3/4" NPT (F) 1" Flange 1.5/3" Flange 1.5/3" Flange

    Notes:

  • All material of construction will be aluminium with SS 304 Pipes.
  • We design and manufacture vaporizers at any capacity as per customer requirements.

Projects

  • Bulk LPG storage systems.
  • Turnkey LPG bottling plants.
  • Turnkey LPG filtration systems and deodorizing.
  • Township gas network.
  • LPG tank testing, inspection and certification.
  • Pressure reducing skids with vaporizing – pumping stations – instrumentation and controls.
  • Gas network and industrial supplies.
  • Remote gas meter reading solutions.
  • Remote gas level, temperature and pressure reading solutions.
  • Gas detection and controls.
  • Natural gas substitute for stand by and stand alone.
  • Diesel fuel systems and solutions.
  • Gas Pressure Reducing Stations and Metering Systems.
  • Annual maintenance, Tank Testing and Certification.

Equipment

    List of Equipments:

  • LPG Tanks, Trucks, Bobtails, Semitrailers and Delivery Vehicles.
  • Fire Trucks, Crash Fire Tenders, Search and Rescue Vehicles.
  • LPG Vaporizer, Regulators, Valves and Controls.
  • Gas Compressors and Pumps.
  • All Gas and Fire related Equipment.

LPG Bottling

Our comprehensive LPG bottling plants are well accepted known in the Middle East and Africa, most suitable and cost effectively engineered and at the same time highly sophisticatedly safe and with minimum maintenance costs and trouble free operation. Multi-capacity filling facility at each station, completely automatic and manual operation with minimum labour. Totally PLC monitored and centrally controlled or manually operated systems. Filling carousel or stand alone filling scales with precision filling capabilities.

Design, Engineering and Preparation of drawings and P and I diagram. Supply of LPG Cylinder Filling Pumps, LPG Compressors, LPG Decanting hose, LPG Filling Machines, Cylinder Weight Check Scale, Conveyor System, Cylinder Valve Leakage Tester, Defective Cylinder Evacuation System, LPG Pipeline System, Air Compressor, Drier, Pneumatic Pipeline Systems.

Supply of Safety Equipments such as Fire Fighting Pump sets, Jockey Pump, Fire Hydrant Main Pipeline System, Water Sprinkler System, Gas Detector System, Supports and Accessories, Fire Safety Equipment, Shrink Seal System.

Electrical and Earthing such as Switchboard Control Panel Unit, Flame Proof Lighting for filling hall, thank yard, decanting point and LPG Pump House; push button stations and emergency stop buttons.

Armored cabling for all electric motors lighting and other fittings earthing system for tanks, pump house, filling hall and all electrical equipment.

Supply, Installation and commissioning of the required capacities of LPG Storage Tanks with all the necessary safety fittings for LPG tanks as per the relevant standards and codes.


Central Computing System

Custom made software system to compute the filling activities and gas utilization machine/ operator wise and cumulative to record hourly, daily, weekly and monthly to review the records as and when required from the engineers table. This system can find out any pilferage malpractice and wastage over and under filling of cylinders by the authorities even if they are not present in the plant.

The Goal of Disinfection Systems

In the presence of Corona virus (COVID-19), we had to find solutions to limit the spreading of this disease to protect people from infection with this virus, and by our presence in the market as a company specialized in the field of medical equipment with experience in biomedical engineering, we created a system for disinfection and sterilization with high efficiency in purifying people as they enter the public places. And we produce tunnels and sanitized gates of various models, sizes and capacities upon request and in a manner that is appropriate for all applications.

    Suitable for:

  • Airports
  • Schools
  • Mosques
  • Ministries
  • Malls
  • Hotels
  • Hospitals and clinics
  • Office buildings
  • Contruction sites

Disinfection Systems : Features

Disinfection Gate

Disinfection Tunnel



  • Smooth misty spray system, does not wet clothes.
  • Several nozzles to cover the entire body 360 degree.
  • Movement sensors to operate the Sanitation system automatically upon entry.
  • Low consumption of disinfectant.
  • Steel reinforced aluminum structure.
  • The frame is coated with transparent polycarbonate sheets.
  • Rubber Mat flooring.
  • LED light when system is running.
  • Tank capacity starts from 65 to 200 liters.
  • Dry-run pump protection.

Disinfection Systems : Kit

High Pressure Pump

S | No Description
1 High Pressure Pump 1 No.
2 Electrical Control Box 1 No.
3 Model TWPHP 10
4 Power 180W, 220V 50Hz
5 Working Pressure 60-80 Bar
6 Flow 1 Lpm
7 Weight 10 Kg
8 Dimensions 430 x 250 x 310 mm
9 Nozzles 15 No.
10 Misting Nozzle Anti-drip SS 0.15 mm Orifice 12 No.
11 Misting Quick-lok Union for Single Nozzle 12 No.
12 Mist Tube 3/8” High Pressure 20 Mtr
13 Misting Quick-lok Tee 4 No.

Control Panel

Relays, Timer, Sensor completely wired and ready to use.

Disinfection Systems : Specifications

Checmical Specifications

Ingredients Symbol Wt | Vol%
Water H2O 99.7 - 99.8
Sodium Chloride NaCl 0.1 - 0.2
Hypochlorus Acid HOCl 0.016 - 0.02
Sodium Chlorate NaClO3 0.002

Technical Specifications

SPECIFICATIONS DISINFECTANT GATE DISINFECTANT TUNNEL
Number of Nozzles 5 (highly efficient fine mist) 10 (highly efficient fine mist)
Device Sizes 550 L x 1900 W x 2100 H 2000 L x 1200 W x 2100 H
Disinfectant Cabinet Nil 740 L x 700 W x 1150 H
Sensor Type Automatic 3-4 seconds spray Automatic 4-5 seconds spray
Walkway Anodized aluminum board Anodized aluminum plate
Visual Indicators LED lights when spraying LED lights when spraying
Panel Type
(2 options)
Nil A) Plexiglass plates 8 mm
B) Polycarbonate Plates 8 mm
Construction Material Steel reinforced aluminum Steel reinforced aluminum
Control Type Infrared sensors and
Automatic operation board
Automatic operation board
with manual switch
Container Capacity 65 liters (customized) 65 liters (customized)
Sanitizer Usage | Liter 100 - 120 person per liter 80 - 100 person per liter
Color User selection User selection

Disinfection Systems : Options

  • Thermal Camera Scanning and Access Control System.
  • Foot / shoe sole disinfection system.